Another potential problem masquerading as a charging issue is a faulty solenoid or direction switch. If they are not properly pumped, use the air pump to fill each tire to the proper pressure. Part of the golf carts regular maintenance should focus on the tires, where you inflate them if they are low on pressure. The Yamaha G29 is a robust golf cart which is pretty durable. It won't push you back in your seats but its a decent time. There may well be no problem with the wiring or the batteries, but the charger itself may be having issues, and this is the reason your golf cart isnt charging. Windshield repair/replacement is not covered when damage is a result of breakage from road debris or a strike from an outside source, or if it has sustained damage due to misuse, abuse, or excessive wear & tear. My neighbor just got his I40 delivered. 6 Most Common KYMCO UXV 700i Problems and How to Fix Them, 10 Most Common Kubota M7060 Problems (Plus Effective Fixes), Where Are Kioti Tractors Made? Check the main cables to make sure there isn't any corrosion. If your golf carts batteries are dead, then you will need to replace the battery with a brand new one. if it helps any, i tried the toggle off bit and didnt make a hill of beans difference. If you press the pedal very frequently like a racing car and hit the metal part of the cart, then it will put pressure on your motor, and ultimately, it might get burnout. Get rid of the sulfate buildup with sandpaper. The I40L has a high torque 14:1 rear. When your golf cart isnt charging, the first place to check is the batteries, as more often than not, this is where the problem usually lies. Repeat as necessary, then rinse with a lot of water. Please contact your dealer for warranty transfers. If you find your batteries do start to charge, you need to keep the discharge levels at the recommended levels to avoid this situation in the future. If the run time of a tire expires, it will inflate and be unusable. The average lithium ion golf cart battery can charge 3,000 to 5,000 cycles in its life vs. the average lead-acid battery charging just 1,000 total cycles. Suppose, you are in the mood to use your favorite ICON Golf Cart and suddenly find its not working! In warmer climates, and during the summer, watering is required more often. By the 12th cycle you will notice an increase in power, speed, and run-time. Table of Contents If it is not charged, then recharge it immediately. You will notice that you have a charge indicator on the body. Repeat this for the first 10 20 cycles. If none of the above doesnt work then your motor is fully damaged and needs to be replaced by another one. In case of a puncture, you will need a tire repair kit to fix the complication. When your golf cart doesnt charge, go through checking the batteries first to establish whether this is the problem. 5. The signs to know that there are some problems with the brake are- the feel of the brake pedal may change if pushed. Overfilling can also result in a loss of electrolytes. The biggest benefit of lithium-ion batteries come in the form of their longer life. Classic 2 PLUS. This is a common phenomenon for having a battery-related problem in your Icon golf cart. In these situations, keep calm and try your best to solve them. The first move is plugging in the charger to see the charge status. Our family in a golf cart community with many courses just a short walk away and have been golfing, modifying golf carts, and playing with golf simulators for most of our life. Here is where the use of the battery and discharge levels play a role in the battery health as lead-acid batteries should only be discharged to a maximum of 50% capacity; beyond that, they can rapidly lose performance and reduce their ability to charge. Continue with Recommended Cookies. If your batteries are carrying a minimal load, and your charger will still not charge them, it may be because your golf cart's onboard computer is confused about how much charge they are currently carrying. Some general obstacles that you may face while operating your Icon golf carts are: As there are problems, of course, there will be some possible solutions to fix those problems. Wait 10 seconds and turn the key to the on position, wait 10 seconds and turn the key off. The charger may be working, but if there isnt enough voltage in the batteries, the charger may not work correctly, and it may seem like the charger isnt working, when in fact, the batteries are to blame. I usually start by testing the entire battery pack voltage using a simple voltmeter. Wear protective gloves and dont get the substance on your hands. We are having the same issue with our i40 we purchased 6 weeks ago. A new solenoid of course will serve better than an old or damaged one. And yes, it is completely free of cost to charge your battery, right?if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-banner-1','ezslot_7',106,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-banner-1-0'); Sometimes your cart starts running fine, but a few moments later it gets stuck. Now that we have unravelled three of the four reasons, its time to explore the final potential cause of why your golf cart isnt charging, and this is because there may be problems with the golf cart electronics. Said that will reset the charger. A solenoid is a cylindrical wiring coil that transports the flow of electricity to the motor. Deeper depth of discharge (DoD) will shorten the life of the batteries. The connections are another culprit behind the malfunctioning motor. If you fail then just move to experienced service providers. However, it is very natural that with continuous use or not eventually your Icon golf cart will have mechanical problems like- batteries, tires, and other parts. If you still need help, please contact your local dealer, or our support team, and we will be in touch as soon as possible. Open up the battery compartment and identify the damaged batteryyou may have to perform this process on multiple batteries in an electric cart. Traditional Lead Acid batteries can weigh up to 330 pounds! Depleted batteries will have minimal charge, which will prevent the charger from operating, as discussed above. Street legal and rugged enough for an outdoor joyride. When the air pressure gets below the standard level, the tire inflates. Currently there is no way to add a lift or lower the lifted carts at this time. The terminal cable can be clogged with corrosion and debris which is causing the problem and cleaning them will solve it. You can leave the charge cord plugged in at all times as the charger has a built in shut-off feature once it achieves a full state of charge. The brakes may fail to engage, or the pedal feels hard when you step on it. 10 vs 12 Golf Cart Wheels: Which Size Is The Best? When I was a toddler, my family had a lush green lawn. Lithium Ion batteries can weigh anywhere between 70 and 80 pounds. Posts: 64. Furthermore, the electric motor brush kits price range is form 10 $ to 29 $. #6. The plates must be covered at all times. If anyone's battery has a reading that is below 12 volts per cell, then your charger needs to be replaced. Dont forget to check the charger connection to the wall socket and to the cart as well, as if the wiring to the plug has been stretched or pulled, it may only have an intermittent connection or not be able to accommodate the total charge. ICON golf carts are game-changers, thanks to their comfort, environmental friendliness, and striking looks. However, there are a few disadvantages as well. There are only a few specific reasons for slouching or overinflated tires. Connect charging plug to the cart's charging outlet Leave charger connected until the battery is fully charged Perform an equalization charge once every 4-6 weeks If you cover these five steps then most likely you're going to have no problem successfully charging your electric golf cart. That is why you should always handle and maintain your vehicle according to the user manual. Some of them may include battery or brake problems, saggy tires, problematic solenoids, defective accelerators, etc. It is frustrating when you try to start your golf cart, but it wont respond. Using the wrong fuse may result in damage and void the warranty. Admiral Advantage by Red Hawk When there is something wrong with the batteries, then your cart will not start. Whether its depletion or sitting for too long, the acid levels are low, or they are just old, this is the first port of call when your golf cart isnt charging. This segment is in this discussion as to when all has been checked externally, and your golf cart still isnt charging, then it may well be internal electronics that could be the cause and so is worth mentioning in this discussion. Yes. On the other hand, overinflated tires are also problematic. What to do if your Golf Cart Battery Charger will not shut off. Therefore, the best time to water your batteries is always at the end of the charge cycle. E-Z-GO recommends that electric golf car chargers remain unplugged from the golf car during prolonged storage. Most of the vehicle problems occur due to lack of maintenance and user error. Barn Find Rescue Bootstrap Revival 7.7K views 3 months ago HTRC GOLF CART SMART BATTERY CHARGER 36v 48v Lithium |. Tighten the loose bolts and nuts immediately. 4-boltpatterns are measured in a straight line from center to center of two bolt holes sitting directly across from each other. Corrosion leads to sulfate buildup, which will hinder the current flow. Classic 2 PRO. Your motor should start now. For most people reading this, replacing diodes and circuit boards will be a little too technically advanced, but these issues can lead to your golf cart not charging. In that case, this may mean that there is a faulty connection that is causing the wire to heat up, and any time there is heat build-up, this will reduce the efficiency of the wire to conduct charge. In that incident, a modified 50-foot extension cord, not the manufacturer's cord, was used to charge an electric golf cart. Reliability comes from every charger being sealed to an IP66 rating to avoid damage from vibration, water, dust and chemicals. This article is going to help you to recognize some common issues regarding your Icon golf cart and possible DIY solutions. The switch should be in this position every time the cart is charged. You dont have to worry about the buildup of sulfation, and you also do not have to worry about watering the batteries. My cart is a 2020 i40 originally bought in August of 2020. This is mostly achieved through, Read More Everything you need to know about Yamaha G29 clutch upgradeContinue, We understand how dealing with any issue of a premium golf cart like EZGO 48 volt can be really heartbreaking. Use a hand strap that hooks to the batteries, and progressively pull the heavy lead-acid batteries out of the cart. AGM batteries are capable of charging slightly faster, The batteries are spill-proof due to their acid encapsulation, AGM batteries are resistant to vibrations, They are less likely to have sulfation build up, The batteries work well in cold temperatures, The manufacturing cost of AGM batteries are more than flooded lead-acid batteries, They must be stored in a fully charged condition, The AGM battery is capable of charging slightly faster, The batteries are spill-proof thanks to its acid encapsulation, This battery works well in cold temperatures, AGM batteries manufacturing cost is more than flooded lead-acid batteries, It must be stored in a fully charged condition, Battery failure due to a third party outside electrical source or wiring issue. Never get the voltage enough by only charging 1-2 batteries and then plugging your golf cart charger in to solve this solution. Who Makes Noodle Golf Balls? Charge quality for the sealed lead-acid batteries and emerging lithium-ion technologies used in the golf market is attained through charge profiles validated in our battery lab. Overcharging results in corrosion of the positive plates, water consumption, and damaging temperatures in the lead-acid battery. For example, a battery with an average of 50% DoD will last twice as long or more as an 80% DoD; a 20% DoD battery will last five times longer than a 50% DoD. Another basic reason behind a faulty brake is stuck cables. Do not let the rag or paper towel get wet enough to drip on other parts of the car. Some carts have 3 x 12V batteries for the 36V version and 4 X 12V batteries for the 48V version. Can You Mix Old and New Golf Cart Batteries? They have a configuration of either 6X6V batteries or 8X6V batteries. (866) 426-6380 . Replacement is the only option for a badly damaged motor, such as in the case of short-circuiting. 36v Golf Cart using 3 12v Batteries - Surprising range. Any and all expenses incurred in transporting the vehicle to and from ICON or an authorized dealer will be the sole responsibility of the cart owner unless otherwise noted by the service provider. Also, make sure that you maintain your golf cart well so that the solenoid does not fail frequently. Experience the convenience of a downtown driver without the expense of an electric car. ICON Electric Vehicle models all come standard with; On board charger (Delta Q), head lights, brake lights, turn signals, horn, DOT tires, seat belts, side view mirrors, and digital gauges. Plug the vehicle in and leave until the charger shuts off by itself, Drive to discharge the batteries to 75% of battery pack capacity (see chart for voltage readings or use 9 holes of golf as a reference point). Sometimes, the fuse in the charger may have blown, and it needs to be replaced. You might also need to replace the solenoid if your solenoid fails. Its better not to try any DIY process to solve solenoid related problems unless you are an expert. Schedule your yearly service with your ICON dealer for critical fluid changes, grease the front end and other serviceable fittings, electrical services, overall inspection, tire rotation, etc. To check this, remove the charger from the wall and inspect the connector and see if the pins are all up properly. Fill your slouching tires with sufficient air pressure. Is the golf cart not charging? Since your charger isnt working, you may need to use a general battery charger like our favorite on Amazon before using your golf cart charger. New batteries should be charged before use and thereafter as follows: NEVER run the battery pack down below 50% of capacity throughout their entire life. For Icon or Advanced EV golf carts Includes adapter hub Color options: Black, carbon, yellow, blue, red, pink, lime green, orange Horn button for aesthetic purpose only Clear or Tinted Windshield Clear Windshield - $219 Tinted Windshield - $219 Comes with hardware Does not fit Advanced EV Advent model 5-Panel Mirror - $59 Hence, we have come up with a 36-volt, Read More 36 Volt Golf Cart Charger Troubleshooting Guide With Easy SolutionsContinue, Most conventional golf carats come with a stock 8-inch size of wheels. When this happens, there are no other choices except to replace them, and if you get that kind of performance from your batteries, you have done very well indeed. Then you can plug the golf cart charger back in and see if it works. It may happen that the cables are not perfectly connected or got loose. For stuck or entangled cables, you pull them out carefully. Opening your battery compartment, go through each connection between the battery terminals and the connection to the life and the ground wires on the cart to ensure they are tight. It is known that a solenoids duty is to transmit current to the motor of the cart. Sometimes you think it may be the golf cart thats not charging correctly, when in fact, it can be the motor or other ignition issues. Positive grid corrosion or growth due to high temperatures. Overcharging Batteries Make sure not to overcharge your golf cart batteries because overcharging may damage them. Every tire has an expiration time. Might give that a try. lbs). However, a malfunctioning battery is one of the major problems of the ICON Golf Cart. Most Club Car golf carts, for instance, have a top speed of 19 mph. It is very important you let it charge until it is completely done. You will not hear a clicking sound while starting the cart if the solenoid is damaged. You may not consider yourself a professional expert in fixing these problems. If so, you're not alone. Dealer reprogrammed the charger software and so far so good. If the OBC detects a problem with the charging system or the drive systems it shut down. Hold the nozzle over the tires air valve and press down until you can not hear any air escaping. What is the Wire Size for Golf Cart Batteries? Tips from Andy - [From Engineer to Entrepreneur] - How to properly charge your ICON for best performance. Also, a burnt solenoid is never repairable. Next, remove the wheel rim and tire by unscrewing the lug nuts. You dont have to worry about the buildup of sulfation and you also do not have to worry about watering the batteries. The following issues are the probable reasons. At a 40% state of charge, electrolyte will freeze if the temperature reaches approximately 16F. So, in this article, we are going to talk about the common problems and solutions of Icon Golf Cart so that you have the basic guidelines to solve the problem. How To Fix EZGO 48 Volt Golf Cart Wont Move Problems? This can usually be found on the motor itself and near the main power supply. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-leader-1','ezslot_5',120,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-leader-1-0');if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-leader-1','ezslot_6',120,'0','1'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-leader-1-0_1');.leader-1-multi-120{border:none!important;display:block!important;float:none!important;line-height:0;margin-bottom:7px!important;margin-left:auto!important;margin-right:auto!important;margin-top:7px!important;max-width:100%!important;min-height:250px;padding:0;text-align:center!important}. Can You Use 3 12V Batteries On A 36V Golf Cart Instead Of Six 6V. ICON golf cart issues are not necessarily a deal breaker, considering they are regular occurrences with other electric golf cart models. Re: 2020 Icon I40L Review. Unplug cart and turn the key on, at this point the gauge should be reset to 100%. Wait 10 seconds and turn the key to the on position, wait 10 seconds and turn the key off. Uncover the motor to access the reset button located near the power supply. It turns out that there is good reason for the confusion. I just got my icon about 4 weeks ago, same problem. Yes, proper care of your batteries can maintain a longer life. As an estimate, AGM and flooded lead acid batteries self-discharge approximately 4% per week at 80F. Since a solenoid helps to start your cart, it becomes impossible to move your cart if the solenoid has any problem. When your golf cart doesn't charge, go through checking the batteries first to establish whether this is the problem. Water is lost during charging. If your golf cart tire is flat, then replacing it is the best option. They should also be tightened in proper sequence. The rate of self-discharge depends on the type of battery, the age of the battery, and the storage temperature the batteries are exposed to. AGM batteries have advantages and disadvantages and are a good option to be used in golf cars. You will not hear a whirring clicking sound while starting the cart if the solenoid is damaged. While these are much more expensive than lead-acid batteries, they last longer, are lighter and can be discharged to greater levels than their lead-acid counterparts. A 36V cart may have six 6V batteries, or three 12V batteries, while a 48V cart can have eight 6V batteries, four 12V batteries, or even six 8V batteries. When this happens, the first reaction is that the charger has failed, but often that is not the case. Yes. Overall AGM batteries are a great option for use in golf cars. Are ICON Golf Cart Problems A Deal Breaker? Also, If you hear a clicking sound while you turn on to accelerate your golf cart that means the solenoid has failed. Do you own a troublesome ICON golf cart? Furthermore, damaged or rusted terminal wires can be another reason for the battery problem. There are also sealed lead-acid batteries that are either Gel or AGM (Absorbed Glass Mat), which are types of sealed lead-acid batteries. Thorough probing of the brake unit will lead to the root of the ICON golf cart brake problems. Well run through how to check for each issue. The consent submitted will only be used for data processing originating from this website. When you plug the charger into your Club Car, the OBC will tell the battery charger when to start and stop charging based on the voltage levels in your batteries. Find a dealer. We bought it from the original buyers at the end of last. The icon is the brand that ensures your comfort and premium features in your golf cart at the best price. If there was overflow on top of the battery, remember that the overflow is acidic. Try to utilize an outlet that is on its own circuit, or has extremely limited draw from other items on the same circuit. Cover the motor and start. I talked to the dealer and they said that when you charge an ICON you need to switching the power switch (the one under the seat) to the "OFF" position and . See more. Take the mounting brackets out. Assess the motor and its assembly thoroughly to know what is ailing it. An example of data being processed may be a unique identifier stored in a cookie. Dispose of rag or paper towel. In some cases, depending on the battery, you may add new plates and restore some charging functionality, but if the battery is damaged beyond this, you would have to replace it or them. Routinely service the motor to have it in good shape. For optimum life and performance, we generally recommend a discharge of 20% 50% of the batterys rated capacity even though the battery is capable of being cycled to 80% discharge. This is a common issue behind a problematic brake. Schedule your yearly service with your ICON dealer for critical fluid changes, grease the front end and other serviceable fittings, electrical services, overall inspection, tire rotation, etc. Classic 4 PLUS . How To Overcome ICON Golf Cart Starting Issues. AGM batteries are a good option to be used in golf carts. The icon golf cart battery terminals need to be inspected daily to ensure they are secure so as to resolve this issue. The following procedures can be followed to fix the solenoid of a cart: This is the easiest way to make your cart active again. Share your questions, share your pictures, share your customizations, and share your knowledge of ICON Golf Carts. Still, some high amperages and voltages run through the electrical system, and if the wiring is poor, thin, or frayed, it adversely affects the charging and output. The Eagle Performance is one of the most well-known charging systems for golf carts, and it even comes with a 3 year warranty from the factory. _____ _____ Star Wars: Knights of the Old Republic II: The Sith Lords Influence Guide (XBox) _____ _____ March 11, 2005 Version 2.3 . You may need to top up the acid levels in the battery. You can also make use of a multimeter if you have one to check the battery voltage and see how much charge each has. It's beautiful and gets me to where I want to go without any problems. We replaced it with this model and it has worked great for us. Lithium batteries are very light compared to traditional batteries. If you have checked your battery issues, even if the cart is not moving, there might be motor-related problems. Even though the direction switches are built for thousands of uses, if you drive your cart a lot or bought it used, there will come a time when this switch will fail. Step 3. MONDAY - FRIDAY FROM 8:00 AM TO 5:00PM EST. Im Eric, master of the carts! You should always make sure to have enough air in your golf cart tires. For most people, watering lead acid batteries on a monthly basis is a hated task. CHEAP POWER! Dedicated to ICON Golf Cart owners both present and future. To diagnose the charging problem, you will need to test the voltage of each battery individually. For example, golf cart batteries will average 225 cycles at 80% DoD and increase to 750 cycles at 50% DoD. Please remember that even when working with 12V, you need to take all proper precautions to be safe. The icon i40 electric golf cart uses a 4kw ac drive motor to drive the wheels at a maximum speed of 19 mph. They should also be tightened in proper sequence. No, AGM and flooded lead acid batteries do not develop any type of memory. Cant find the answer(s) youre looking for? If you dont hear a click when you turn the key, then most likely you have a faulty solenoid, and this can be diagnosed and replaced by a technician, and the same would be valid for the direction switch. Batteries are warranted for a period of 2 years from the date of sale. It does not only transport you and the golf accessories to the golf field but also it is very fun and relaxing to ride on. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. My name is Chris, and I am the founder of Yard Floor. With the key in the off position, plug your charge cord into the cart and wait till the charge indicator on the body turns green. If the tangling led to their destruction, you must replace them. Last but not the least, a problematic solenoid can ruin your journey with a Icon golf cart. 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